2010 2011 BMW 5 Series Forum F10
BMW Garage BMW Meets Register Today's Posts
 

2010 2011 BMW 5 Series Forum F10 F10 Technical Topics DIY Guides & Discussions Custom Intake
Post Reply
 
Thread Tools Search this Thread
      10-16-2016, 09:44 AM   #1
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

I didn't want to pay $200 for a BMS intake. So I looked and I made my own.
I used an UPG8 4 ply silicone hose and a universal K&N filter that had similar dimensions to the BMS intake filter. Total cost $54

I measured the ID of the intake (roughly 3.5"). In order to get a strong enough silicone hose that would fit that that dimension it ended up being a 3.18" ID hose and a 3.56" OD. The difference of .06" made a nice tight fit into the intake. I reused the original clamp from the stock intake.
The silicone hose is a 45 deg in order to move it more into the open space of the engine compartment.

With BMS you keep the base of stock intake which forces BMS to route air through a small oval shape tube then opens up. This custom intake is completely open and smooth.

Once the lower section of stock box is removed the 3 locating rods for the base section are still in place. One of the rods is positioned perfectly to support the end of the filter once installed. The filter ID is 3.5" also like the ID of stock intake so it's perfect fit.

Could use larger filter if you wanted with ease

Have videos of stock vs this intake, just email if you want to see them.
Attached Images
   
Appreciate 2
izaazk140.00
      10-17-2016, 07:58 PM   #2
izaazk
Captain
140
Rep
625
Posts

Drives: 2013 335i
Join Date: Aug 2016
Location: Chicago, Illinois

iTrader: (1)

Just got mine in and holy smokes.... car feels 10X Lighter!!! Guess my old filter was pretty crappy!!!

Attached is how mine looks following your concept! Thank you much again!
Attached Images
 

Last edited by izaazk; 10-21-2016 at 12:13 AM..
Appreciate 0
      10-23-2016, 09:38 PM   #3
skytower31
New Member
skytower31's Avatar
0
Rep
15
Posts

Drives: 2011 535i
Join Date: Jul 2016
Location: Mission Viejo, CA

iTrader: (0)

Quote:
Originally Posted by izaazk View Post
Just got mine in and holy smokes.... car feels 10X Lighter!!! Guess my old filter was pretty crappy!!!

Attached is how mine looks following your concept! Thank you much again!
Do you have details on the elbow and filter that you used?
Appreciate 0
      10-25-2016, 01:26 PM   #4
izaazk
Captain
140
Rep
625
Posts

Drives: 2013 335i
Join Date: Aug 2016
Location: Chicago, Illinois

iTrader: (1)

Elbow: 90 Degree Elbow with 3.25" hole diameter

Filter: 9" CAI filter (ebay)
Appreciate 0
      11-03-2016, 09:23 AM   #5
lsturbointeg
Lieutenant General
lsturbointeg's Avatar
United_States
9153
Rep
14,522
Posts

Drives: 2011 535i Jet Black
Join Date: Aug 2014
Location: Asian lost in OH

iTrader: (0)

Ha! i might have to do this! no error codes or anything like that? any gains or how does it sound?
__________________
~F90Conversion~21"3Piece Forged AvantGardeWheels~KWV1Coilovers~CQUENCE slotted/drilled rotors~GoodridgeStainlesslines~MeisterschaftQuadEx haust~Akrapovic 4"tips~VRSF DP~VRSF CP~TurboSmart BOV~K&N filter~CarbonFiberExteriorComponents~GladenAlphaCo mponents~MatchUp7BMW~Punch P300-12T~
Follow me on Instagram: lsturbointeg
Appreciate 0
      11-04-2016, 06:58 PM   #6
izaazk
Captain
140
Rep
625
Posts

Drives: 2013 335i
Join Date: Aug 2016
Location: Chicago, Illinois

iTrader: (1)

No codes! sounds really awesome based on the filter size and shape!!! You can hear my BOV when I let off throttle and hear the spool when punching it!!
Appreciate 0
      11-18-2016, 04:45 PM   #7
whiteaccordvtec
Private First Class
20
Rep
198
Posts

Drives: None
Join Date: Jan 2009
Location: SoCal

iTrader: (0)

will this fit ??

http://www.ebay.com/itm/RED-UNIVERSA...ZR-GrW&vxp=mtr

http://www.ebay.com/itm/3-25-3-1-4-8...lV-nKT&vxp=mtr
Appreciate 0
      11-19-2016, 07:43 AM   #8
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

93 mm OD of hose is 3.66". Your inlet is 3.5.
You might be able to squeeze it in but mine was 3.56" and t was a tight tough fit.
Appreciate 0
      11-19-2016, 12:36 PM   #9
whiteaccordvtec
Private First Class
20
Rep
198
Posts

Drives: None
Join Date: Jan 2009
Location: SoCal

iTrader: (0)

i see, so this one would do ?

http://www.ebay.com/itm/90-Degree-Si...1%26rkt%3D1%26
Appreciate 0
      11-19-2016, 03:21 PM   #10
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

I don't see anywhere on it that it states the OD of tube. Am I missing it?
Appreciate 0
      11-20-2016, 11:54 PM   #11
jaydiemm
New Member
8
Rep
20
Posts

Drives: F10
Join Date: May 2016
Location: norcal

iTrader: (0)

here's mine, total cost $39 . 4-ply high perf silicone intake tube $10 , hi-flow filter cone $29 . Looks good, but sounds about the same as stock box.
Attached Images
 

Last edited by jaydiemm; 11-21-2016 at 12:05 AM..
Appreciate 1
      11-21-2016, 09:18 AM   #12
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

I didn't like the 90deg because places filter right on top of engine. Only air can go in half that filter. Move that out with a 45 deg and the entire filter can suck in air
Appreciate 0
      11-21-2016, 11:21 PM   #13
lsturbointeg
Lieutenant General
lsturbointeg's Avatar
United_States
9153
Rep
14,522
Posts

Drives: 2011 535i Jet Black
Join Date: Aug 2014
Location: Asian lost in OH

iTrader: (0)

Quote:
Originally Posted by jaydiemm View Post
here's mine, total cost $39 . 4-ply high perf silicone intake tube $10 , hi-flow filter cone $29 . Looks good, but sounds about the same as stock box.
clean install can you hear the turbo?
__________________
~F90Conversion~21"3Piece Forged AvantGardeWheels~KWV1Coilovers~CQUENCE slotted/drilled rotors~GoodridgeStainlesslines~MeisterschaftQuadEx haust~Akrapovic 4"tips~VRSF DP~VRSF CP~TurboSmart BOV~K&N filter~CarbonFiberExteriorComponents~GladenAlphaCo mponents~MatchUp7BMW~Punch P300-12T~
Follow me on Instagram: lsturbointeg
Appreciate 0
      11-22-2016, 10:04 PM   #14
jaydiemm
New Member
8
Rep
20
Posts

Drives: F10
Join Date: May 2016
Location: norcal

iTrader: (0)

Quote:
Originally Posted by lsturbointeg View Post
clean install can you hear the turbo?
I can hear more whistling/swoosh sound when the turbo kicks in and while on the throttle the intake noise is more pronounced versus stock, but not night and day difference. For $40 its worth a try. I'll go back to stock when summer returns since I'm worried about heat soak with open air filter in the engine bay.
Appreciate 0
      12-09-2016, 11:28 AM   #15
ReeferCheefer
Private First Class
ReeferCheefer's Avatar
United_States
56
Rep
191
Posts

Drives: 135i,335i,335xi,328dx, 535i
Join Date: Sep 2014
Location: Chicago

iTrader: (1)

Garage List
2008 E90 Montego  [0.00]
2022 s1000rr  [0.00]
2016 S1000RR  [0.00]
2011 535i xdrive  [0.00]
wouldn't it be beneficial to retain the bottom portion of the OEM filter box?
Appreciate 0
      12-09-2016, 12:09 PM   #16
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

You can't. That's where the BMS system goes to a narrow opening so it can go over the top of the box.

This set up is a large diameter and the only way to retain the bottom part of the box would be to modify it so their is no side wall of the bottom box.

Even then you would need a narrow filter to fit under the hood.
Appreciate 0
      05-02-2017, 04:23 PM   #17
ndinh
Lieutenant
United_States
161
Rep
554
Posts

Drives: 640i GC, X5
Join Date: Jul 2015
Location: Los Angeles

iTrader: (2)

Quote:
Originally Posted by Brandon6127C View Post
You can't. That's where the BMS system goes to a narrow opening so it can go over the top of the box.

This set up is a large diameter and the only way to retain the bottom part of the box would be to modify it so their is no side wall of the bottom box.

Even then you would need a narrow filter to fit under the hood.
Putting this together for fun. Would you recommend the 83mm (3.25") or 89mm (3.5") tube? Thx.
Appreciate 0
      05-03-2017, 08:29 AM   #18
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

Mine the ID measured 3.5. So I went with a 3.5 and since silicone hose it flexed right in perfect
Appreciate 0
      05-05-2017, 10:29 PM   #19
_des_
Private First Class
21
Rep
140
Posts

Drives: 2011 550i
Join Date: Feb 2017
Location: Alabama

iTrader: (1)

I think you guys are completely overlooking something.
The coupler will collapse under suction. That is why the BMS one is a solid hard pipe with a filter. I went down this road long ago on my Mitsubishi evo. I thought it was genius and a saved a penny. Until I put the car on the dyno and could see the coupler collapsing under wot.

When it is collapsed it will obviously be restrictive.
Appreciate 0
      05-05-2017, 11:14 PM   #20
lsturbointeg
Lieutenant General
lsturbointeg's Avatar
United_States
9153
Rep
14,522
Posts

Drives: 2011 535i Jet Black
Join Date: Aug 2014
Location: Asian lost in OH

iTrader: (0)

Quote:
Originally Posted by _des_ View Post
I think you guys are completely overlooking something.
The coupler will collapse under suction. That is why the BMS one is a solid hard pipe with a filter. I went down this road long ago on my Mitsubishi evo. I thought it was genius and a saved a penny. Until I put the car on the dyno and could see the coupler collapsing under wot.

When it is collapsed it will obviously be restrictive.
i get what you're saying. i'm wondering if there's any hard pipes on Ebay we could use instead?
__________________
~F90Conversion~21"3Piece Forged AvantGardeWheels~KWV1Coilovers~CQUENCE slotted/drilled rotors~GoodridgeStainlesslines~MeisterschaftQuadEx haust~Akrapovic 4"tips~VRSF DP~VRSF CP~TurboSmart BOV~K&N filter~CarbonFiberExteriorComponents~GladenAlphaCo mponents~MatchUp7BMW~Punch P300-12T~
Follow me on Instagram: lsturbointeg
Appreciate 0
      05-09-2017, 02:51 PM   #21
Brandon6127C
Private
Brandon6127C's Avatar
11
Rep
80
Posts

Drives: 2011 BMW 535i M sport
Join Date: Sep 2016
Location: Indiana

iTrader: (1)

You have to be smart enough to use a high ply. Look at K&N CAI systems. They all use a non plastic connection to throttle body. Doesn't collapse. I've also had my car on dyno with no collapsing 356/439 to wheels AWD
Appreciate 0
      12-03-2017, 11:17 AM   #22
Johngm45
Enlisted Member
8
Rep
31
Posts

Drives: 535xi m sport
Join Date: Nov 2017
Location: KY

iTrader: (0)

I ordered the AFE for my sons 535, I have the Super Raptor on my truck and the difference is ridiculous!
AAFE states 32hp and 60 ft a# of torque.
Appreciate 0
Post Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 06:15 PM.




5post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST